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Water soluble mist supply equipment M-1s,S-1s

■Mist device for large machine tools that can be mounted on large machine tools.

・Space-saving design that does not get in the way on the machine
・Mist liquid is automatically supplied to the equipment on the machine.

■Compact machine-top-mounted machine supplies high-quality mist from the top of the spindle, close to the machining point.
■Mist is automatically supplied to the equipment on the machine from a floor-mounted replenishment tank.

3 parameters for fine tuning.
Can be finely tuned to match the processing contents and environment.
Adjustable up to a maximum discharge volume of 40 cc/min.

Features of water-soluble mist processing

(1) Environmentally friendly water soluble mist processing

■Processing is possible with a small amount of oil
■Oil cost is also reduced
■No need for industrial waste treatment and chip decoolant treatment

・Amount of spray :max40cc/min
・Special misting liquid usage amount :About 2cc/min.

Workpiece surface immediately after machining

No coolant residue = no need for coolant treatment

(2) Cost estimation simulation (monthly)

 Coolant processing

  Usage Volume Amount
Cutting Fluid 14.0L 11,660 yen
Cutting Fluid Refill 20.0L 16,660 yen
Coolant motor power 1kW 4,420 yen
Water 340.0L 70 yen
Cutting Fluid Replacement 830 yen
Industrial waste disposal cost 600 yen
Chip decoolanting cost 830 yen
Total 35,070 yen

 Water-soluble mist processing

  Usage volume Amount
COOL300 (undiluted solution) 9.6L 9,867 yen
Equipment power 110W 485 yen
Air power 750W 3,310 yen
Water 192.0L 39 yen
Total 13,701 yen

   ▶Running cost cut by approx. 60%

③Cooling effect of water-soluble mist processing

  • Relationship between edge wear and machining volume, by processing method
  • Cutting edge temperature by processing method
  • Chips are also finely separated

(4) Lubricating performance of water-soluble mist processing

 Cutting resistance reduction by high penetration of ultrafine particles

◆High speed processing and high feed rate
◆Extension of tool life, etc.
◆Improved machining efficiency

⑤Improved productivity/cost reduction

 

Work Construction Machinery Parts
Material FCD450
Industry Construction Machinery
Processing details
Drilling
Processing details
Five-face drilling machine HF-4M made by Shinbon Koki (HF-4M)

 

   ▶Machining efficiency increased by approx. 3.5 times, tool life doubled

M-1s

Product Specifications

Machine Dimensions  W300×D221×H514
Pump type Electromagnetic metering pump: 1 unit
Maximum discharge volume: 40cc/min
Minimum discharge volume: 0cc/min
Maximum discharge pressure: 1.0MPa
Required air pressure Normal: 0.3-0.7MPa
Air consumption Maximum 250L/min
Coolant spray volume 0 to 40cc/min
Power source Single phase 200V 50/60Hz
Tank capacity 5L
Weight (dry weight)  15kg

 

Product Dimensions

S-1s

Product Specifications

Machine Dimensions W715×D470×H1300
Pump type Lifting vortex pump
Lifting height: 12.5m
Motor: 0.25Kw
Maximum discharge pressure: 1.0MPa
Power source Three-phase 200V 50/60Hz
Tank capacity 68L
Weight (dry weight)  47kg

 

Product Dimensions