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Water soluble mist supply equipment M-1

■工作機械の横に設置し使用する標準タイプ

独自機構で生成された水溶性ミストをタレット給油経路や小型/中型のマシニングセンタのスピンドルスルー/サイドスルーで加工点に供給します。

3 parameters for fine tuning.
Can be finely tuned to match the processing contents and environment.
Adjustable up to a maximum discharge volume of 40 cc/min.

Features of water-soluble mist processing

(1) Environmentally friendly water soluble mist processing

■Processing is possible with a small amount of oil
■Oil cost is also reduced
■No need for industrial waste treatment and chip decoolant treatment

・Amount of spray :max40cc/min
・Special misting liquid usage amount :About 2cc/min.

Workpiece surface immediately after machining

No coolant residue = no need for coolant treatment

(2) Cost estimation simulation (monthly)

 Coolant processing

  Usage Volume Amount
Cutting Fluid 14.0L 11,660 yen
Cutting Fluid Refill 20.0L 11,660 yen
Coolant motor power 1kW 4,420 yen
Water 340.0L 70 yen
Cutting Fluid Replacement 830 yen
Industrial waste disposal cost 600 yen
Chip decoolanting cost 830 yen
Total 35,070 yen

 Water-soluble mist processing

  Usage volume Amount
COOL300 (undiluted solution) 9.6L 9,867 yen
Equipment power 110W 485 yen
Air power 750W 3,310 yen
Water 192.0L 39 yen
Total 13,701 yen

   ▶Running cost cut by approx. 60%

③Cooling effect of water-soluble mist processing

  • Relationship between edge wear and machining volume, by processing method
  • Cutting edge temperature by processing method
  • Chips are also finely separated

(4) Lubricating performance of water-soluble mist processing

 Cutting resistance reduction by high penetration of ultrafine particles

◆High speed processing and high feed rate
◆Extension of tool life, etc.
◆Improved machining efficiency

⑤Improved productivity/cost reduction

 

Work Construction Machinery Parts
Material FCD450
Industry Construction Machinery
Processing details
Drilling
Processing details
Five-face drilling machine HF-4M made by Shinbon Koki HF-4M

   ▶Machining efficiency increased by approx. 3.5 times, tool life doubled

Product Specifications

Machine Dimensions W715×D480×H866
Pump type Electromagnetic metering pump: 1 unit
Maximum discharge volume: 40cc/min
Minimum discharge volume: 0cc/min
Maximum discharge pressure: 1.0MPa
Required air pressure Normal: 0.3 to 0.7MPa
Air consumption Maximum 250L/min
Coolant spray volume  0〜40cc/min
Power source Single phase 200V 50/60Hz
Tank capacity 68L
Weight (dry weight)  58kg

 

Product Dimensions

M-1 and M-2 share the same external dimensions. ※The figure is M-2