■工作機械の横に設置し使用する標準タイプ
独自機構で生成された水溶性ミストをタレット給油経路や小型/中型のマシニングセンタのスピンドルスルー/サイドスルーで加工点に供給します。
3 parameters for fine tuning.
Can be finely tuned to match the processing contents and environment.
Adjustable up to a maximum discharge volume of 40 cc/min.
Water soluble mist supply equipment M-1
Features of water-soluble mist processing
(1) Environmentally friendly water soluble mist processing
■Processing is possible with a small amount of oil
■Oil cost is also reduced
■No need for industrial waste treatment and chip decoolant treatment
・Amount of spray ：max40cc/min
・Special misting liquid usage amount ：About 2cc/min.
Workpiece surface immediately after machining
No coolant residue = no need for coolant treatment
(2) Cost estimation simulation (monthly)
Coolant processing
| Usage Volume | Amount | |
| Cutting Fluid | 14.0L | 11,660 yen |
| Cutting Fluid Refill | 20.0L | 11,660 yen |
| Coolant motor power | 1kW | 4,420 yen |
| Water | 340.0L | 70 yen |
| Cutting Fluid Replacement | 830 yen | |
| Industrial waste disposal cost | 600 yen | |
| Chip decoolanting cost | 830 yen | |
| Total | 35,070 yen |
Water-soluble mist processing
| Usage volume | Amount | |
| COOL300 (undiluted solution) | 9.6L | 9,867 yen |
| Equipment power | 110W | 485 yen |
| Air power | 750W | 3,310 yen |
| Water | 192.0L | 39 yen |
| Total | 13,701 yen |
▶Running cost cut by approx. 60%
③Cooling effect of water-soluble mist processing
- Relationship between edge wear and machining volume, by processing method
- Cutting edge temperature by processing method
- Chips are also finely separated
(4) Lubricating performance of water-soluble mist processing
Cutting resistance reduction by high penetration of ultrafine particles
◆High speed processing and high feed rate
◆Extension of tool life, etc.
◆Improved machining efficiency
⑤Improved productivity/cost reduction
| Work | Construction Machinery Parts | |
|---|---|---|
| Material | FCD450 | |
| Industry | Construction Machinery | |
| Processing details |
Drilling | |
| Processing details |
Five-face drilling machine HF-4M made by Shinbon Koki | HF-4M |
▶Machining efficiency increased by approx. 3.5 times, tool life doubled
Product type
On-machine mount type
Mist equipment for large machine tools that can be mounted on large machine tools. Consists of a small machine-mounted unit and a floor-mounted replenishment tank.
Floor-mounted type
Standard machine to be installed beside the machine tool
- M-1 (1-pump type)
Supplies mist to machining points in the turret lubrication path of single turret lathes and spindle-through/side-through of small/medium machining centers.
- M-2 (2-pump type)
For machines such as multi-turret lathes that require mist to be supplied from multiple nozzles at different times, or hobbing machines that require a larger volume of mist.
Product Specifications
| Machine Dimensions | W715×D480×H866 | |
|---|---|---|
| Pump type | Electromagnetic metering pump: 1 unit | |
| Maximum discharge volume: 40cc/min | ||
| Minimum discharge volume: 0cc/min | ||
| Maximum discharge pressure: 1.0MPa | ||
| Required air pressure | Normal: 0.3 to 0.7MPa | |
| Air consumption | Maximum 250L/min | |
| Coolant spray volume | 0〜40cc/min | |
| Power source | Single phase 200V 50/60Hz | |
| Tank capacity | 68L | |
| Weight (dry weight) | 58kg | |
Product Dimensions
M-1 and M-2 share the same external dimensions. ※The figure is M-2